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Safety Datasheet (SDS) | 241 KB | |
Technical Datasheet (TDS) | 532 KB | |
XPREG Price List | 789 KB | |
XT135 Processing Guide | 231 KB |
Fibre Specifics | Toray T300 3k | |
---|---|---|
Colour | Black | |
Type | Tooling Prepreg | |
Resin Matrix | Epoxy | |
Weave | 2 x 2 Twill | |
Format | Woven Fabric | |
Filament Count | 3k | |
Fibre Type | Carbon Fibre | |
Brand | XPREG |
Out-life (at 20°C) | 21 | Days |
---|---|---|
Freezer-life (at -18°C) | 12 | Months |
Min Cure Temp | 65 | °C |
Max Cure Temp | 130 | °C |
Max Service Temp | 135 | °C |
Resin Weight | 67 | % |
---|---|---|
Width | 1250 | mm |
Consolidated Thickness | 0.7 | mm |
Areal Weight | 250 | g/m² |
Gross Weight | 0.73 | kg |
---|---|---|
Brand | XPREG |
This product is not classed as dangerous goods for transport and can be shipped to all destinations without restriction.
Prepreg materials are stored in our freezers at -20°C and are shipped from our warehouse still frozen. This prepreg has an 'out-life' of at least 30 days at room temperature and so typical delivery times will still leave plenty of 'out-life' remaining.
During summer months or periods of hot weather, it is recommended to order prepregs at the start of the week (Monday or Tuesday) to avoid adding extra shipping days over the weekend.
Unless you plan to use the product immediately, it should be placed into frozen storage as soon as possible on receipt.
Because of their perishable nature, we only ship prepregs internationally on priority (air) services. As a result of this, it may not always be possible to order prepregs at the same time as some large or bulky items. If this is the case, the shipping calculator will warn you and suggest that you remove large items or place separate orders.
We remind all international customers that it is their responsibility clear goods through their local customs. Any delay caused during customs clearance is outside of our control and as such we cannot refund or replace materials which are found to be damaged or unusable on arrival as a result of delays during customs clearance.
Whilst such delays are very rare, we strongly advise all customers intending to import prepreg materials to contact their local customs agency to seek full clarification of the import procedure and whether delays are likely before placing an order. By placing an order for prepreg materials, you accept these conditions of sale.
When packaged, this product is over 1m in length. A small additional handling charge will apply when shipping to some countries and regions. When applicable, this handling charge will be included in the automatic shipping calculation shown on the basket page.
To find the availability and cost for delivery of this item to your address, add it to your basket and then use the instant shipping calculator on the basket page.
Surface ply for our XT135 out-of-autoclave prepreg carbon fibre tooling system. This is an uncured prepreg material and requires an oven or autoclave to cure it.
The XT135 tooling system can be cured in an oven under vacuum pressure only and used to produce high quality carbon fibre moulds/tools suitable for high temperature use. A single layer of this special 250gsm surface ply should be combined with two or more layers of the heavier backing ply should be combined with a single layer of surface ply.
This prepreg reinforcement is 1.25m (1250mm) wide and sold in a choice of prepacked roll lengths.
AVAILABILITY:6 in stock available for immediate shipping
59 more can built in 2-3 days
If you believe you’re buying an equivalent product cheaper elsewhere, contact us to discuss your requirements.
XT135 is a specialist carbon fibre tooling prepreg system designed to produce dimensionally accurate carbon fibre composite moulds using vacuum bag and oven cure only ( out of autoclave tooling prepreg ).
The tooling system is made up of XT135/S surface ply listed on this page and the XT135/B backing ply.
A lightweight composite mould suitable for modest production volumes can be produced using just one surface and two backing plies (subject to mould geometry) whilst the recommended laminate for a production mould is one surface and four backing plies. See technical datasheet for full details on suggested layups and layup considerations.
Typical Uses
XT135/B is an out of autoclave tooling prepreg backing layer part of the XT135 tooling system developed specifically for out-of-autoclave cure and as such uses a special gelcoat-like filled resin surface. XT135 should be used for the production of composite tools for cure and use out-of-autoclave.
If tools are required for autoclave use then we would suggest our XT180 or XT210 autoclave-cure tooling systems which don’t require filled resins and therefore offer slightly superior shrinkage and higher service temperatures.
The Sample Pack Contains two 400x300mm (15.7x11.8") pieces of pre-preg.
Further Information
Use in Conjunction with CNC Machined Patterns
XT135 is ideal for use with CNC machined patterns to provide a sophisticated means of producing highly accurate composite moulds from a 3D CAD design.
The 3D CAD designed component is CNC machined from a high quality epoxy tooling board such as EB700 Epoxy Tooling Board including any flanges or splits that are required. The machined pattern is lightly finished by hand and then sealed and glossed using S120 Advanced Board & Mould Sealer. The pattern is then prepared using Easy-Lease Chemical Release Agent and is now ready to be used to produce the female mould using the XPREG® XT135 prepreg tooling system.
For a lightweight mould, a single layer of XT135/S surface ply is layered directly onto the prepared epoxy tooling board pattern. Two layers of XT135/B backing ply are then added to the laminate. The laminate is then vacuum bagged (using R120 P3 release film and BR180 breather) and then oven-cured under vacuum (see technical datasheet for cure cycle).
Once cured and post-cured, the resulting mould will be a highly accurate, temperature stable mould ideally suited for use with prepregs such as XPREG® XC110.
XT135 is a specialist carbon fibre tooling prepreg system designed to produce dimensionally accurate carbon fibre composite moulds using vacuum bag and oven cure only ( out of autoclave tooling prepreg ).
The tooling system is made up of XT135/S surface ply listed on this page and the XT135/B backing ply.
A lightweight composite mould suitable for modest production volumes can be produced using just one surface and two backing plies (subject to mould geometry) whilst the recommended laminate for a production mould is one surface and four backing plies. See technical datasheet for full details on suggested layups and layup considerations.
Typical Uses
XT135/B is an out of autoclave tooling prepreg backing layer part of the XT135 tooling system developed specifically for out-of-autoclave cure and as such uses a special gelcoat-like filled resin surface. XT135 should be used for the production of composite tools for cure and use out-of-autoclave.
If tools are required for autoclave use then we would suggest our XT180 or XT210 autoclave-cure tooling systems which don’t require filled resins and therefore offer slightly superior shrinkage and higher service temperatures.
The Sample Pack Contains two 400x300mm (15.7x11.8") pieces of pre-preg.
Further Information
Use in Conjunction with CNC Machined Patterns
XT135 is ideal for use with CNC machined patterns to provide a sophisticated means of producing highly accurate composite moulds from a 3D CAD design.
The 3D CAD designed component is CNC machined from a high quality epoxy tooling board such as EB700 Epoxy Tooling Board including any flanges or splits that are required. The machined pattern is lightly finished by hand and then sealed and glossed using S120 Advanced Board & Mould Sealer. The pattern is then prepared using Easy-Lease Chemical Release Agent and is now ready to be used to produce the female mould using the XPREG® XT135 prepreg tooling system.
For a lightweight mould, a single layer of XT135/S surface ply is layered directly onto the prepared epoxy tooling board pattern. Two layers of XT135/B backing ply are then added to the laminate. The laminate is then vacuum bagged (using R120 P3 release film and BR180 breather) and then oven-cured under vacuum (see technical datasheet for cure cycle).
Once cured and post-cured, the resulting mould will be a highly accurate, temperature stable mould ideally suited for use with prepregs such as XPREG® XC110.
Fibre Specifics | Toray T300 3k | |
---|---|---|
Colour | Black | |
Type | Tooling Prepreg | |
Resin Matrix | Epoxy | |
Weave | 2 x 2 Twill | |
Format | Woven Fabric | |
Filament Count | 3k | |
Fibre Type | Carbon Fibre | |
Brand | XPREG |
Out-life (at 20°C) | 21 | Days |
---|---|---|
Freezer-life (at -18°C) | 12 | Months |
Min Cure Temp | 65 | °C |
Max Cure Temp | 130 | °C |
Max Service Temp | 135 | °C |
Resin Weight | 67 | % |
---|---|---|
Width | 1250 | mm |
Consolidated Thickness | 0.7 | mm |
Areal Weight | 250 | g/m² |
Gross Weight | 0.73 | kg |
---|---|---|
Brand | XPREG |
Unfortunately we do not stock any pre-pregs with a flexible resin. The only flexible resin we supply is our EF80 Flexible Epoxy Resin which is suitable for wet lay and vacuum bagged processes.
With the XPREG Tooling Pre-preg system, no additional gelcoat is needed. The Surface layer has sufficient resin in it to allow a good quality mould surface to be produced using just the Tooling system alone.
So far very impressed with this. Can't wait to pull a few parts from it...
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We publish all reviews for verified purchases. Submit your own review and help other customers with their choices.This product is not classed as dangerous goods for transport and can be shipped to all destinations without restriction.
Prepreg materials are stored in our freezers at -20°C and are shipped from our warehouse still frozen. This prepreg has an 'out-life' of at least 30 days at room temperature and so typical delivery times will still leave plenty of 'out-life' remaining.
During summer months or periods of hot weather, it is recommended to order prepregs at the start of the week (Monday or Tuesday) to avoid adding extra shipping days over the weekend.
Unless you plan to use the product immediately, it should be placed into frozen storage as soon as possible on receipt.
Because of their perishable nature, we only ship prepregs internationally on priority (air) services. As a result of this, it may not always be possible to order prepregs at the same time as some large or bulky items. If this is the case, the shipping calculator will warn you and suggest that you remove large items or place separate orders.
We remind all international customers that it is their responsibility clear goods through their local customs. Any delay caused during customs clearance is outside of our control and as such we cannot refund or replace materials which are found to be damaged or unusable on arrival as a result of delays during customs clearance.
Whilst such delays are very rare, we strongly advise all customers intending to import prepreg materials to contact their local customs agency to seek full clarification of the import procedure and whether delays are likely before placing an order. By placing an order for prepreg materials, you accept these conditions of sale.
When packaged, this product is over 1m in length. A small additional handling charge will apply when shipping to some countries and regions. When applicable, this handling charge will be included in the automatic shipping calculation shown on the basket page.
To find the availability and cost for delivery of this item to your address, add it to your basket and then use the instant shipping calculator on the basket page.
Easy Composites Ltd, registered in England 7486797. All content copyright (C) Easy Composites Ltd, 2024. All rights reserved.